Milleral offers high-tech and efficient machinery and facilities to the milling industry, it also contributes to the advancement of the sector with innovative solutions.
SmartLub is an automatic and scheduled lubricating system developed by Milleral to increase the efficiency of machines in the milling industry and to reduce the costs of spare parts and maintenance.
A central control system that can maintain the required lubrication of the precise bearings and complete the lubrication process promptly within the mill facility.
The loss of bearings due to exceeding specified performance functions, operating under extreme conditions, and inadequate or even the absence of maintenance.
Bearing losses due to oil and bearings not properly isolated from dirt.
Bearing losses due to faulty assembly by maintenance and incorrect assembly of parts at the time of removal and replacement.
Bearing losses due to bearings not being lubricated at all, insufficient lubrication, or lubrication with incorrect oil/grease.
Downtimes due to lack of routine lubrication in facilities without central lubrication.The roller mills are stopped for lubrication for a day every two months, resulting in a total downtime of six days per year.
Faults and downtimes that we encounter the most in manual lubrication are due to dirt, incomplete and faulty lubrication. The efficiency of the machines increases, and the failure rate decreases with quality lubrication and removal of dirt.
Replacing 8 bearings in the roller mills due to lubrication problems causes a cost of 22.000 Euros per year in a 450-ton facility.
Replacing 8 pieces of bearings in the roller mills due to lubrication problems causes a cost of 22.000 Euros per year in a 450-ton facility.
Saves SmartLub Its Cost Before 3 Years.
The 5 years roll life in manual lubrication, will become 20 years with SmartLub. With the annual savings of SmartLub in a facility of 450 tons/day, you will get your money back before the end of 3 years.
With a SmartLub smart control unit;
Saves money by lubricating in the specified amount.
Lubricates to the required locations
System warning notification when oil runs out and guarantees the perfect functioning of the SmartLub.
Extends life by just-in-time lubrication
It is a reliable system consisting of a 325 bar pressure pump and 800 bar pressure resistant hose and fittings. Thus, the lubrication reaches the furthest point.
System warning notifications when oil runs out and guarantees the perfect functioning of the SmartLub.
Optionally, the system can automatically cease functioning if lubrication has not taken place.
The lubrication process can be controlled via a computer in the control room.